LSR OVERMOLDING
LSR can be combined with the following materials.
Of course, there are more than these six. Please communicate with us for more possibilities.
PC
PP
PA
Aluminum
Glass
Epoxy Resin
How can we make it happen?
Master the physical and chemical properties of liquid silicone with different formulations, such as hardness, tensile strength, tear strength, compression set rate, temperature resistance, and chemical corrosion resistance, etc., and accurately select or customize suitable materials according to customer needs.
By adding special additives or improving the formulation, enhance the performance of liquid silicone, such as strengthening its flame retardancy, electrical conductivity, antibacterial properties, etc., to meet the high standards requirements of specific industries or products.
Two essential elements
High-precision Mold Design: Utilize advanced CAD/CAM software to design molds with reasonable structures, high precision, easy demoulding, and the ability to ensure the consistency of product quality. Consider key factors such as the parting surface, venting system, and cooling system of the molds to ensure the even filling and solidification of liquid silicone within the molds.
Optimal Molding Process Conditions: Independently develop an adhesive process chamber. Through repeated experiments and data analysis, determine the optimal process parameters such as molding temperature, pressure, and time to ensure that the products are free from defects such as bubbles, underfilling, and flash, while also guaranteeing production efficiency.
Quality Inspection
Strict Raw Material Inspection: Establish a comprehensive raw material inspection process to conduct a full range of tests on each batch of liquid silicone and customer-supplied materials, including indicators such as appearance, viscosity, curing characteristics, and mechanical properties. Ensure that production is carried out only when the quality meets the requirements, preventing quality issues caused by material problems.
All-round Product Quality Inspection: During the production process, various testing methods are employed to conduct real-time monitoring and testing on the products. For example, dimensional measurement (using high-precision measuring equipment such as coordinate measuring machines), appearance inspection (checking for surface defects, color consistency, etc.), and physical property testing (hardness testing, tensile testing, sealing performance testing, etc.), to ensure that the product quality meets or exceeds industry standards and customer requirements.
Act immediately
Turn creativity into reality
Twelve years of experience, mass production, and sustainable development.
Jvtech possesses a team of designers, engineers and technicians who are highly experienced and skilled. High quality standards, competitive prices, punctual delivery and responsible after-sales service are the principles we abide by, and also the guarantee for establishing mutual trust and confidence with customers both at home and abroad. After all, the core value of Jutai has always been – to keep our customers at the forefront of the industry.
If you have any new product designs that need to be tested and launched into the market, please feel free to contact us. We will get back to you as soon as possible.
